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中国精品科技期刊2020
张学鹏,程瑶,陶善珺,等. 纳豆激酶固态发酵工艺优化及其对风味、活性物质的影响[J]. 食品工业科技,2025,46(14):13−21. doi: 10.13386/j.issn1002-0306.2024090339.
引用本文: 张学鹏,程瑶,陶善珺,等. 纳豆激酶固态发酵工艺优化及其对风味、活性物质的影响[J]. 食品工业科技,2025,46(14):13−21. doi: 10.13386/j.issn1002-0306.2024090339.
ZHANG Xuepeng, CHENG Yao, TAO Shanjun, et al. Optimization of Solid-state Fermentation Technology of Nattokinase and Its Influence on Flavor and Active Substances[J]. Science and Technology of Food Industry, 2025, 46(14): 13−21. (in Chinese with English abstract). doi: 10.13386/j.issn1002-0306.2024090339.
Citation: ZHANG Xuepeng, CHENG Yao, TAO Shanjun, et al. Optimization of Solid-state Fermentation Technology of Nattokinase and Its Influence on Flavor and Active Substances[J]. Science and Technology of Food Industry, 2025, 46(14): 13−21. (in Chinese with English abstract). doi: 10.13386/j.issn1002-0306.2024090339.

纳豆激酶固态发酵工艺优化及其对风味、活性物质的影响

Optimization of Solid-state Fermentation Technology of Nattokinase and Its Influence on Flavor and Active Substances

  • 摘要: 针对纳豆激酶固态发酵中条件不易控制、酶产量低和不良风味等问题,本文从培养基优化、复配谷物和变温发酵等方面开展研究。首先通过单因素和响应面优化固态发酵培养基和发酵条件,其次通过黄豆破碎、谷物复配和转温发酵方式进一步提高产酶量和改善风味;再者,分析样品挥发性风味物质和挥发性盐基氮,最后,利用高效液相色谱测定异黄酮含量和抗氧化活性。结果表明,以黄豆为原料,接种量5.8%、蔗糖2.18%、胰蛋白胨1.51%、KCl 0.1%,30 ℃发酵24 h后,纳豆激酶酶活力为9924.81 IU/g,产酶量提高了81.87%;黄豆处理成1/2粒,黄豆:豆粕为4:1质量比复配,在30 ℃发酵24 h后转入40 ℃发酵8 h后酶活力可达18453.77 IU/g,与纯黄豆发酵相比提高了238.17%;复配谷物后不良风味减弱,挥发性盐基氮减少17.22%;同时,复配谷物后发酵样品的活性成分增加,大豆异黄酮、总抗氧化能力分别提高39.95%、20.60%。本研究通过改变原料处理方式和优化发酵条件,有效提升了纳豆激酶的产量和活性成分,同时降低了发酵产物的异味,为纳豆激酶的高效生产提供了理论依据和技术支持。

     

    Abstract: In order to address the problems of solid-state fermentation of nattokinase, such as uncontrollable conditions, low enzyme production, and poor flavor,the optimization of culture medium, compounding of grains and fermentation at different temperatures were investigated in this study. Firstly, the solid-state fermentation medium and fermentation conditions were optimized by single-factor and response surface. Secondly, the enzyme yield and flavor were further improved by soybean crushing, grain compounding, and temperature-change fermentation. Then, the samples were analyzed for volatile flavor substances and volatile saline nitrogen. Lastly, the isoflavones content was determined by high-performance liquid chromatography (HPLC) and analyzed for antioxidant activity. The results showed that when using soybeans as the raw material, with an inoculum amount of 5.8%, sucrose at 2.18%, tryptone at 1.51%, KCl at 0.1%, and fermentation at 30 ℃ for 24 h, the nattokinase activity was 9924.81 IU/g, and the enzyme production increased by 81.87%. When soybeans were split into halves and compounded at a soybean-to-soybean meal mass ratio of 4:1, fermentation at 30 ℃ for 24 h followed by transfer to 40 ℃ for 8 h resulted in an enzyme activity of 18453.77 IU/g, representing a 238.17% increase over pure soybean fermentation. Compounding with grains weakened the off-flavor and reduced volatile basic nitrogen by 17.22%. Meanwhile, the fermented samples with grain compounding showed increased active components, with soybean isoflavones and total antioxidant capacity rising by 39.95% and 20.60%, respectively. It is demonstrated that effective improvement of nattokinase yield and active components, along with reduction of fermentation-derived peculiar smells, can be achieved through adjusted raw material pretreatment and optimized fermentation conditions, providing a theoretical basis and technical support for efficient nattokinase production.

     

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