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中国精品科技期刊2020
张学鹏,程瑶,陶善珺,等. 纳豆激酶固态发酵工艺优化及其对风味、活性物质的影响[J]. 食品工业科技,2025,46(14):1−9. doi: 10.13386/j.issn1002-0306.2024090339.
引用本文: 张学鹏,程瑶,陶善珺,等. 纳豆激酶固态发酵工艺优化及其对风味、活性物质的影响[J]. 食品工业科技,2025,46(14):1−9. doi: 10.13386/j.issn1002-0306.2024090339.
ZHANG Xuepeng, CHENG Yao, TAO Shanjun, et al. Optimization of Solid-state Fermentation Technology of Nattokinase and Its Influence on Flavor and Active Substances[J]. Science and Technology of Food Industry, 2025, 46(14): 1−9. (in Chinese with English abstract). doi: 10.13386/j.issn1002-0306.2024090339.
Citation: ZHANG Xuepeng, CHENG Yao, TAO Shanjun, et al. Optimization of Solid-state Fermentation Technology of Nattokinase and Its Influence on Flavor and Active Substances[J]. Science and Technology of Food Industry, 2025, 46(14): 1−9. (in Chinese with English abstract). doi: 10.13386/j.issn1002-0306.2024090339.

纳豆激酶固态发酵工艺优化及其对风味、活性物质的影响

Optimization of Solid-state Fermentation Technology of Nattokinase and Its Influence on Flavor and Active Substances

  • 摘要: 针对纳豆激酶固态发酵中条件不易控制、酶产量低和不良风味等问题,本文从培养基优化、复配谷物和变温发酵等方面开展研究。首先通过单因素和响应面优化固态发酵培养基和发酵条件,其次通过黄豆破碎、谷物复配和转温发酵方式进一步提高产酶量和改善风味;再者,分析样品挥发性风味物质和挥发性盐基氮,最后,利用高效液相色谱测定异黄酮含量和抗氧化性活性分析。结果表明,以黄豆为原料,接种量5.8%、蔗糖2.18%、胰蛋白胨1.51%、KCl 0.1%,30 ℃发酵24 h后,纳豆激酶酶活力为9924.81 IU/g,产酶量提高了81.87%;黄豆处理成1/2粒,黄豆:豆粕为4:1质量比复配,在30 ℃发酵24 h后转入40 ℃发酵8 h后酶活力可达18453.77 IU/g,与纯黄豆发酵相比提高了238.17%;复配谷物后不良风味减弱,挥发性盐基氮减少17.22%;同时,复配谷物后发酵样品的活性成分增加,大豆异黄酮、总抗氧化能力分别提高39.95%、20.60%。本研究通过改变原料处理方式和优化发酵条件,有效提升了纳豆激酶的产量和活性成分,同时降低了发酵产物的异味,为纳豆激酶的高效生产提供了理论依据和技术支持。

     

    Abstract: In order to address the problems of solid-state fermentation of nattokinase, such as uncontrollable conditions, low enzyme production, and poor flavor, this paper carried out a study from the optimization of culture medium, compounding of grains and fermentation at different temperatures. Firstly, the solid-state fermentation medium and fermentation conditions were optimized by single-factor and response surface, secondly, the enzyme yield and flavor were further improved by soybean crushing, grain compounding, and temperature-change fermentation. Then, the samples were analyzed for volatile flavor substances and volatile saline nitrogen, and lastly, the isoflavones content was determined by high-performance liquid chromatography (HPLC) and analyzed for antioxidant activity. The results showed that when using soybeans as the raw material, with an inoculum amount of 5.8%, sucrose at 2.18%, tryptone at 1.51%, KCl at 0.1%, and fermentation at 30 °C for 24 h, the nattokinase activity was 9924.81 IU/g, and the enzyme production increased by 81.87%. When soybeans were split into halves and compounded at a soybean-to-soybean meal mass ratio of 4:1, fermentation at 30 °C for 24 h followed by transfer to 40 °C for 8 h resulted in an enzyme activity of 18453.77 IU/g, representing a 238.17% increase over pure soybean fermentation. Compounding with grains weakened the off-flavor and reduced volatile basic nitrogen by 17.22%. Meanwhile, the fermented samples with grain compounding showed increased active components, with soybean isoflavones and total antioxidant capacity rising by 39.95% and 20.60%, respectively. This study demonstrates that effective improvement of nattokinase yield and active components, along with reduction of fermentation-derived peculiar smells, can be achieved through adjusted raw material pretreatment and optimized fermentation conditions, providing a theoretical basis and technical support for efficient nattokinase production.

     

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