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中国精品科技期刊2020
张可洋,王锦涛,于俊飞,等. 干法分提协同溶剂法分提高熔点羊油组分工艺优化及饱和脂肪酸的富集J. 食品工业科技,2026,47(13):1−12. doi: 10.13386/j.issn1002-0306.2025080245.
引用本文: 张可洋,王锦涛,于俊飞,等. 干法分提协同溶剂法分提高熔点羊油组分工艺优化及饱和脂肪酸的富集J. 食品工业科技,2026,47(13):1−12. doi: 10.13386/j.issn1002-0306.2025080245.
ZHANG Keyang, WANG Jintao, YU Junfei, et al. Dry Fractionation Combined with Solvent-Assisted Fractionation for Process Optimization and Saturated Fatty Acid Enrichment in High-Melting- Point Mutton Tallow FractionsJ. Science and Technology of Food Industry, 2026, 47(13): 1−12. (in Chinese with English abstract). doi: 10.13386/j.issn1002-0306.2025080245.
Citation: ZHANG Keyang, WANG Jintao, YU Junfei, et al. Dry Fractionation Combined with Solvent-Assisted Fractionation for Process Optimization and Saturated Fatty Acid Enrichment in High-Melting- Point Mutton Tallow FractionsJ. Science and Technology of Food Industry, 2026, 47(13): 1−12. (in Chinese with English abstract). doi: 10.13386/j.issn1002-0306.2025080245.

干法分提协同溶剂法分提高熔点羊油组分工艺优化及饱和脂肪酸的富集

Dry Fractionation Combined with Solvent-Assisted Fractionation for Process Optimization and Saturated Fatty Acid Enrichment in High-Melting- Point Mutton Tallow Fractions

  • 摘要: 为开发高附加值的羊油产品,以阿勒泰羊臀脂为原料,采用干法分提协同溶剂法分提工艺得到高熔点羊油组分。以固脂得率、熔点、过氧化值、酸价为评价指标,通过单因素实验,考察各因素对高熔点羊油组分分提效果的影响;应用Box-Behnken响应面法设计实验,结合AHP-CRITIC法对各评价指标进行主客观赋权,以综合评分为响应值。并对分提产物的理化性质和脂肪酸组成进行分析。结果表明:最优条件为油与溶剂比例1:2、养晶温度20 ℃、降温速率8 ℃/h、养晶时间12 h,在此条件下分提所得固脂得率为33.23%、熔点为50.1 ℃、过氧化值为0.02 mg/g、酸价为0.42 mg/g、综合评分为93.88。分提后所得高熔点羊油组分的过氧化值、酸价、皂化值、丙二醛、碘值分别为:0.025 mg/g、0.44 mg/g、195.38 mg/g、1.94 nmol/mL、42.42 g/100 g,显著低于原脂和干法分提所得固脂(28S)(P<0.05);28S的饱和脂肪酸由原脂的43.94%升高到47.8%,干法分提协同溶剂法分提后所得固脂(20S)饱和脂肪酸为63.21%。综上,分提所得高熔点羊油组分氧化稳定性和熔点有明显提升,增强了高熔点羊油组分作为特种油脂的使用价值;相较于原脂饱和脂肪酸显著提高19.27%(P<0.05),这为高熔点羊油组分的合理开发以及饱和脂肪酸的富集工艺提供了参考。

     

    Abstract: To develop high value-added mutton tallow products, high-melting-point fractions were prepared from Altay sheep rump fat using a dry fractionation process combined with solvent-assisted fractionation. Solid fat yield, melting point, peroxide value, and acid value were selected as evaluation indices. Single-factor experiments were conducted to investigate the effects of various parameters on the fractionation efficiency, followed by Box–Behnken response surface design. The Analytic Hierarchy Process–Criteria Importance Through Intercriteria Correlation (AHP–CRITIC) method was applied to assign subjective and objective weights to each evaluation index, with the comprehensive score used as the response value. Physicochemical properties and fatty acid composition of the fractionated products were analyzed. The optimal conditions were determined as an oil-to-solvent ratio of 1:2, crystallization temperature of 20  °C, cooling rate of 8  °C/h, and crystallization time of 12  h. Under these conditions, the solid fat yield reached 33.23%, melting point was 50.1  °C, peroxide value was 0.02 mg/g, acid value was 0.42  mg/g, and the comprehensive score was 93.88. The high-melting-point mutton tallow fraction exhibited peroxide value, acid value, saponification value, malondialdehyde content, and iodine value of 0.025  mg/g, 0.44  mg/g, 195.38  mg/g, 1.94  nmol/mL, and 42.42  g/100 g, respectively, which were significantly lower than those of the raw tallow and the solid fat obtained by dry fractionation at 28  °C (28S) (P<0.05). The saturated fatty acid content increased from 43.94% in raw tallow to 47.8% in 28S, and further to 63.21% in the solid fat obtained by the combined fractionation method at 20  °C (20S). These results indicate that the high-melting-point fraction exhibits markedly enhanced oxidative stability and melting point, thereby improving its potential as a specialty fat. Compared with raw tallow, the saturated fatty acid content increased by 19.27% (P<0.05), providing a reference for the rational development of high-melting-point mutton tallow fractions and the enrichment process of saturated fatty acids.

     

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