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中国精品科技期刊2020

预冷处理对速冻鮰鱼片能耗及品质的影响

Pre-cooling Treatment on the Energy Consumption and Quality of Quick-frozen Catfish (Ictalurus punctatus) Fillets

  • 摘要: 为减少速冻鮰鱼片的加工能耗并进一步减缓速冻鮰鱼片冻藏品质劣变情况,本研究确定了一种复配浸渍液的配方,并研究了液氮速冻前对鮰鱼片进行浸渍预冷处理对冷冻鮰鱼片加工能耗及冻藏品质的影响。结果表明,采用浸渍预冷法的降温速率显著高于传统4 ℃冷库预冷(P<0.05),鮰鱼片中心温度降至5~6 ℃的时间缩短了2.25 h。在达到相同预冷终温时,冷库预冷的耗电量为浸渍预冷组的3.5倍,液氮速冻过程中浸渍预冷至0~1 ℃组液氮消耗量显著低于未预冷组(P<0.05)。组织结构的观察显示,预冷处理(尤其是浸渍预冷)能够使鱼肉组织更为紧密。冻藏期间各品质指标均在下降,与未预冷组相比,浸渍预冷组鮰鱼片白度变化减缓,硬度、弹性和咀嚼性方面的下降幅度均显著减小(P<0.05),冷库预冷组、浸渍预冷至5~6 ℃组和浸渍预冷至0~1 ℃组的持水力下降幅度分别减少了36.58%、57.23%和62.39%。同时,浸渍预冷处理有效减缓了pH的上升;浸渍预冷至0~1 ℃组的硫代巴比妥酸值和挥发性盐基氮含量分别比未预冷组降低了6.45%和4.61%。综上,预冷处理,特别是浸渍预冷,在降低加工能耗的同时,能够有效抑制鱼片在冻藏过程中的质地劣变与氧化劣变。

     

    Abstract: To reduce processing energy consumption of quick-frozen catfish fillets and mitigate the quality deterioration during frozen storage, this study developed a multi-component immersion solution and investigated the effects of pre-cooling catfish fillets with immersion prior to liquid nitrogen freezing on processing energy consumption and frozen storage quality. The results indicated the cooling rate of the immersion pre-cooling method was significantly higher than that of traditional cold storage at 4 ℃ (P<0.05), with the time reduced by 2.25 hours as the central temperature of the catfish fillets decreased to 5~6 ℃. At the same pre-cooling endpoint temperature, cold storage pre-cooling consumed 3.5 times more electricity than the immersion pre-cooling samples. During liquid nitrogen freezing, the nitrogen consumption for the immersion pre-cooling group cooled to 0~1 ℃ was significantly lower than the non-precooled samples (P<0.05). Histological analysis revealed that pre-cooling, especially immersion pre-cooling resulted in denser fish tissue. During the period of freezing storage, all quality indicators declined, however, the immersion precooling group exhibited a slow rate of color change in catfish fillets, with significantly smaller reductions in hardness, elasticity, and chewiness compared to the non-precooled group (P<0.05). The water-holding capacity loss was reduced by 36.58%, 57.23%, and 62.39% in the cold storage pre-cooling, immersion pre-cooling (5~6 ℃), and immersion precooling (0~1 ℃) groups, respectively, compared with the non-precooled group. Immersion pre-cooling also effectively mitigated pH increases in catfish fillets. The thiobarbituric acid reactive substance (TBARS) and total volatile basic nitrogen (TVB-N) content in the immersion pre-cooling to 0~1 ℃ group were 6.45% and 4.61% lower than those in the non-precooled group, respectively. In summary, pre-cooling, particularly immersion pre-cooling, effectively inhibits texture deterioration and oxidative degradation during frozen storage while reducing processing energy consumption.

     

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